Embarking on a DIY metal fencing project presents a unique set of challenges and rewards. Recently, we tackled the task of drilling holes through metal poles and setting up a gate, a process that tested our patience, skills, and tools.
The Drilling Saga Begins Our journey started with the ambitious goal of drilling a 5/8″ hole through a thick metal pole. We began with the smallest drill bit capable of piercing all the way through, anticipating a quick progression to our desired size. However, the initial drilling took an unexpected five to ten minutes, hinting at the task’s complexity.
Choosing the Right Tools After a slow start, we switched to a slightly larger, unused bit, hoping for better results. The breakthrough came when we finally used a 5/8″ bit, which effortlessly chewed through the metal, a stark contrast to our initial attempts. This moment was a testament to the importance of using the right tools for the job, even if it means experimenting along the way.
Setting the Gate: A Design Dilemma With the holes drilled, our attention turned to setting the gate. The orientation of the gate’s hinges sparked a debate: Should they face upwards, allowing the gate to be easily lifted and set, or downwards, to potentially enhance security? We opted for the former, prioritizing ease of use and installation, despite the potential trade-off in security.
A Welding Worry As we prepared to weld the gate in place, the tension was palpable. The stakes were high, with little room for error. The key was getting the components close enough to ensure a strong weld without having to bridge a significant gap—a delicate balance that required steady hands and focused eyes.
Conclusion: Lessons Learned from Metal and Fire The project, from drilling to welding, was a journey of discovery and learning. We learned the value of patience, the right tools, and the importance of strategic decision-making when it comes to installation. Our newly set gate stands not just as a functional part of the fence but as a symbol of the challenges overcome and the skills honed in the fire of DIY metalwork.
Building our All steel/No Wood FOEVER FENCE in Arizona desert. We put the king of disposable tool The Harbor Freight’s Hercules Cobalt Steel step drill bit to the test! “Drilled holes on schedule 40 steel pipe” We are pretty impressed with the result!! #arizonadesert #harborfreighttools #steelgate